Aviation

Qantas operates world’s first zero waste flight

The first-ever commercial flight to produce no landfill waste took to the skies this morning, marking the start of Qantas’ plan to cut 100 million single-use plastics by end-2020 and eliminate 75 per cent of the airline’s waste by end-2021.

All inflight products on board QF739, flying from Sydney to Adelaide and staffed by cabin crew from the Qantas ‘Green Team’, will be disposed of via compost, reuse or recycling.

About 1000 single-use plastic items were substituted with sustainable alternatives or removed altogether from the flight, including individually-packaged servings of milk and Vegemite.

Alternative products used during the flight include meal containers made from sugar cane and cutlery made from crop starch, all of which is fully compostable.

At the end of the meal service, Qantas cabin crew collected the items left over for reuse, recycling or composting in multiple waste streams.

Customers used digital boarding passes and electronic bag tags where possible, with staff on hand to make sure any paper passes and tags were disposed of sustainably.

The Qantas lounges at Sydney Airport’s domestic terminal also went ‘green’ for the flight, with multiple waste streams in use.

In its effort to remove 100 million single use plastic items every year by the end of 2020, Qantas and Jetstar will replace 45 million plastic cups, 30 million cutlery sets, 21 million coffee cups and 4 million headrest covers with sustainable alternatives.

The zero waste flight will be 100 per cent carbon offset. Qantas operates the largest carbon offset scheme in the aviation industry, with a passenger offsetting their flight every minute. From mid-2019, customers will earn 10 Qantas Points for every dollar spent offsetting their travel from Australia, which is the highest standard earn rate of any frequent flyer initiative.

Last year, Qantas operated the first biofuel flight between Australia and the United States using biofuel processed from mustard seed, and in 2012 Qantas and Jetstar operated Australia’s first biofuel trial flights.

More information can be found in this factsheet.

Aviation

Lost Tool Found in Qantas A380 After 34 Flights

An Australian Transportation Safety Bureau (ATSB) investigation recently revealed that a Qantas A380 operated 34 flights with a 1.25-meter nylon tool lodged in one of its engines.

This turning tool, used during borescope inspections to rotate the intermediate-pressure compressor, was left behind during scheduled maintenance at Los Angeles on December 6, 2023. It remained inside the engine until it was discovered by maintenance staff during a subsequent check at Los Angeles on January 1, 2024.

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The ATSB report highlights two critical lapses. First, maintenance engineers failed to notice the tool during final checks for foreign objects after the borescope inspection. Second, the lost tool procedure was not activated when the tool was identified as missing.

The certifying engineer ultimately cleared the aircraft for service without accounting for the misplaced tool. During the time qantas films the tool was inside, the A380 completed 34 flight cycles, accumulating nearly 294 hours without any noticeable effect on engine performance.

Although the tool was deformed by high-energy airflow within the engine, there was no reported damage to the engine itself. ATSB Chief Commissioner Angus Mitchell commented.

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“This incident underscores the importance of following established maintenance protocols. Engineers missed the tool during foreign object checks, and the required lost tool procedure wasn’t started after realizing the tool was missing.”

Following the investigation, the airline issued a safety directive, urging all engineering and tool storage teams to adhere strictly to these protocols to prevent similar incidents in the future.

A qantas spokesperson stated, “While the tool didn’t impact engine performance, we take this incident very seriously. It is critical to follow the correct lost tool procedures.”