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How Airplanes are made ? Airbus A350 Aircraft Construction process.

How Airplanes are made ? Airbus A350 Aircraft Construction process.

The aeroplane is such a wonderful machine for getting us from one point to another. It also allows us to enjoy the view of the city from above the sky while saving us valuable time. You surely have wondered at some point how these aeroplanes are constructed and what the underlying science is, therefore we will cover that in the video. Let’s get start

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Making an aircraft requires a lot of science and engineering, thus it is not a simple task. For the first time, the Wright brothers took to the skies. It made its maiden flight over Kitty Hawk, North Carolina, on December 17, 1903, with Orville in charge of the controls. Later, aviation technology advanced more and more. There are several companies that manufacture aircraft today, and they differ based on the needs of the clients.

One of the most cutting-edge aeroplanes currently in production, the Airbus A350, will be covered in this article. This wide-body aircraft can be used for longer journeys and has a carrying capacity of more than 350 passengers. This plane has a 19-hour flight range.

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How Airplanes are made ? Airbus A350 Aircraft Construction process.

Courtesy : Airbus

What is special about the Airbus A350?

A lot of engineering is needed to produce such aeroplanes, and Airbus conducts all of the work in various parts of Europe. In the initial stage company analyses market demands to develop the aircraft, A team of engineers will construct the aircraft and subject it to rigorous testing. Three aeroplanes will be produced initially, and they will be put through rigorous testing.

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Beluga, is an unusual cargo plane designed by Airbus that resembles a fish and transports all the necessary components to the assembly site a few parts, such as engines and other heavy objects, have also been found in water and on roads. Manufacturing relies heavily on logistics to keep production moving along and complete tasks on schedule.

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What is the A350 fuselage made of? (Fuselage Assembly)

It is one of the primary sections of the aeroplane and houses all of its parts, including the area where passengers are transported. Final Assembly Lines (FALs) for Airbus is located in Toulouse, France. where everything comes together and combines at this point. Airlines can operate more efficiently and with fewer carbon emissions thanks to the A350’s 53% composite material content. The A350 XWB is the first airbus to haveits wing structures and fuselage made of carbon-fibre reinforced plastic. The fuselage is often divided into three main segments: the front, the rear, and the middle, where it is connected together with the aid of the rivets, which firmly hold this component. As you can see in this video, the fuselage of the aircraft comes together and becomes its shape.

How Airplanes are made ? Airbus A350 Aircraft Construction process.

Courtesy : Airbus

Does the A350 have composite wings? (Wing assembly)

Even if the engine fails, the wings are still the second-most crucial component of the aeroplane since they aid in gliding and landing. This is a very important component, and Airbus tests many levels of wing construction before selecting the best and strongest one to use in the aeroplane. Wings support the left and right engines, as well as the gasoline inside. With the aid of flaps, they also assist in lifting the aircraft off the ground.

The lightweight carbon composites make up the majority of the A350 XWB’s wing, including its upper and lower covers. These are some of the largest carbon fibre single aviation parts ever manufactured, measuring 32 metres long by six metres wide.

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How Airplanes are made ? Airbus A350 Aircraft Construction process.

Courtesy : Airbus

Empennage or tail assembly.

The vertical tail of the aircraft aids in keeping it going forward in a single direction, and it also aids in turning the aircraft in any direction. The most important part of this aircraft is its wings and tail, without which it cannot be controlled. This section is operated by a fly-by-wire system that responds to commands from the captain.

Engine

The engine, which generates the amorphous thrust that propels the aeroplane forward, is the main component that really generates the forward motion. Typically, the aircraft manufacturer will select the engine based on the size and capacity requirements. Before deciding whether an engine is safe for operation, it will undergo a variety of tests, including running in various weather conditions for a number of hours. Airbus constantly ensures that aeroplanes are kept safe and swift because engine parts endurance is one of the toughest problems. The Rolls-Royce Trent XWB engine, installed by airbus in the A350, generates 431.5-kilo newton of thrust.

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How Airplanes are made ? Airbus A350 Aircraft Construction process.

Courtesy: Airbus

A350 Avionics

The nervous system of an aircraft is made up of avionics and instruments, which give the cockpit constant updates on the status of the aircraft and its systems. Further cockpit developments are crucial because the cockpit serves as the primary control centre for an aircraft. The majority of Airbus aeroplanes have a fly-by-wire technology, which uses electric actuators to control hydraulic controls to further reduce weight due to the aircraft’s small size. The cockpit instruments receive data from all the instruments that collect information from various sensors and ground communication devices. Pilot makes the necessary decisions for flying after considering all the information.

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Painting Section.

The airlines chose the painting in accordance with their brand identity, theme colours, and logo choice. however, the majority of aircraft are often painted white. The entire painting process takes place in a closed room with high ceilings. In order to protect the aircraft body from heat, two layers will be painted on it: a base layer and a primary layer. Additionally, a designer will create the airline’s logo and name, which will be carefully painted on the aircraft.

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Interior of cabins

The primary airline signature style is found in the cabin interior. Long-haul flights typically use the A350, and in order to maximise passenger comfort, airlines luxuriously furnish the cabin and offer the nicest seats available. After the customer’s choice is made, some vendors who work in tandem with the Airbus firm construct demo examples for the client. Interiors of the cabins’ seats will be created. Airlines often have two primary sections: a business class and a premium or economics class.

Test phase

After completing all necessary steps, the aircraft will be checked for taxing and many other functions before being handed over to the owner.

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Tell us in the comments what component of the aircraft you find most interesting. Isn’t it remarkable how an aircraft is built? Thank you for watching; if you like it, please let others know.

 

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He is an aviation journalist and the founder of Jetline Marvel. Dawal gained a comprehensive understanding of the commercial aviation industry.  He has worked in a range of roles for more than 9 years in the aviation and aerospace industry. He has written more than 1700 articles in the aerospace industry. When he was 19 years old, he received a national award for his general innovations and holds the patent. He completed two postgraduate degrees simultaneously, one in Aerospace and the other in Management. Additionally, he authored nearly six textbooks on aviation and aerospace tailored for students in various educational institutions. jetlinem4(at)gmail.com

Aerospace

Indigo will soon launch Air Taxi Service in India

Indigo will soon launch Air Taxi Service in India
Image:Archer Aviation

InterGlobe Enterprises, the parent brand of IndiGo, is set to revolutionize travel in India with its upcoming air taxi service.

Scheduled for a potential launch in 2026, this innovative venture promises a seamless journey for passengers between two bustling hubs. Delhi and Gurgaon in Haryana. The forthcoming service is projected to revolutionize the daily commute, offering passengers a swift aerial journey covering the distance in a mere 7 minutes.

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This remarkable efficiency contrasts starkly with the conventional 90-minute drive, underscoring the immense time-saving potential for commuters. The anticipated fare, ranging from Rs 2,000-3,000, makes this innovative mode of transport not only swift but also remarkably competitive in pricing.

At the heart of this ambitious endeavor lies a strategic partnership with Archer Aviation, a pioneer in electric vertical takeoff and landing (eVTOL) aircraft technology. Under this collaboration, Archer will supply 200 state-of-the-art eVTOL aircraft, representing an investment of US$ 1 billion. These cutting-edge aircraft, capable of accommodating up to four passengers alongside the pilot, epitomize the future of sustainable air travel.

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Powered by six battery packs, Archer’s eVTOL aircraft boast rapid charging capabilities, enabling a swift turnaround between flights. With a charging time of just 30-40 minutes, these eco-friendly aircraft ensure minimal downtime, maximizing operational efficiency.

Similar services are anticipated to be introduced by the joint venture in Bengaluru and Mumbai as well. Nevertheless, the service rollout period has not yet been made public by the company. Next year, it is anticipated to get its certification. Following this, the company will start the certification procedure with the Directorate General of Civil Aviation (DGCA).

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Aerospace

Which is bigger 777x or 787 aircraft ?

Which is bigger 777x or 787 aircraft ?

The 777X is a new series of the Boeing 777 family and is designed to be larger and more efficient than its predecessor. It features two variants: the 777-8 and the 777-9, being the larger of the two.

The Boeing 777X emerges as the larger sibling within the Boeing family, representing a significant leap forward in both size and efficiency. Comprising two variants, the 777-8 and the 777-9, the latter takes the crown as the larger of the two. With its expansive fuselage and impressive wingspan, the 777X is tailored for long-range journeys and boasts a substantial passenger capacity.

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On the other hand, the Boeing 787, affectionately known as the Dreamliner, occupies a niche in the market as a smaller yet formidable aircraft designed for medium to long-range flights. Its distinguishing feature lies in its composite fuselage, a technological marvel that renders it lighter and more fuel-efficient compared to conventional aluminum counterparts. The Boeing 777X is larger than the Boeing 787 aircraft.

When it comes to passenger capacity, the 777-9 reigns supreme, typically accommodating a sizeable contingent of 400-425 passengers in its standard configuration. In contrast, the 787, with its more modest dimensions, typically carries between 240-290 passengers, depending on the variant and layout.

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One of the remarkable innovations introduced with the 777X is its folding wingtips, a feature designed to address the logistical challenges of accommodating such a large aircraft in conventional airport gates. These folding wingtips enable the 777X to retract its wings, allowing it to fit into gates designed for smaller aircraft while still reaping the benefits of an extended wingspan during flight, thereby enhancing fuel efficiency and operational flexibility

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Aerospace

China Secures Production Certificate for Mass Production of Pilotless eVTOL Aircraft

China Secures Production Certificate for Mass Production of Pilotless eVTOL Aircraft
EHang

The first passenger-carrying pilotless electric vertical takeoff and landing (eVTOL) aircraft in the world, the EH216-S, has received the Production Certificate for its eVTOL aircraft from the Civil Aviation Administration of China (CAAC).

This is a significant milestone for EHang Holdings Limited, the leading UAM technology platform company in the world. This outstanding accomplishment is another big step towards mass manufacturing for the eVTOL aircraft and the ensuing commercial operations, building on the ground-breaking acquisition of the Type Certificate and the Standard Airworthiness Certificate for the EH216-S.

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The PC is a crucial certificate that the aircraft maker receives from the CAAC, the country’s aviation authority. By obtaining this certificate, EHang has demonstrated that it has set up a quality management system for mass production that satisfies the airworthiness regulation standards set forth by the CAAC, and the company has been given permission to continue producing mass quantities.

It is also a strong guarantee of the calibre of the goods made by EHang. Raw materials, supplier management, manufacturing organisation, production quality control, aircraft pre-delivery test, after-sales repair and maintenance, etc. are all included in the mass production quality management system for the EH216-S.

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To ensure that every aircraft and its components that roll off the production line strictly adhere to the approved type design and safety requirements, the system sets clear guidelines and documentation for every step in the production procedure. This ensures comprehensive traceability and safety control.

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