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How do they weigh an Aircraft .. !! ?

How do they do it ? 

Weighing general aviation (GA) aircraft, helicopters, turboprops, corporate jets, or transport category airliners can be accomplished in two ways: top of jack load cells and platform scales. Equipment selection is dependent on the operator’s needs and or equipment currently on hand, as well as the airframe manufacturer’s recommendations. Using load cells, whereby the aircraft is lifted up, or using a weighing platform. For this weighing, the aircraft is pulled by a tow truck onto yellow platforms. Each wheel has itsown set of scales. “They can calculate the total weight by combining the weights measured at all the platforms. It’s really important that the aircraft is standing exactly horizontally at this point. To ensure this, they use a plumb line, which is a thread with a piece of lead on the end.”

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weighing process .!

  1. Every four years each aircraft’s diary says it’s time for a weighing session.
  2. An appointment is made with Weight & Balance in the hangar.
  3. The aircraft is completely emptied. The kerosene is drained out of the aircraft, right down to the last drop. Then the drinking water and toilet water are removed.
  4. The Ground Engineers prepare the aircraft for weighing and make sure it really is empty and dry (rainwater can distort the measurement by adding extra weight).
  5. The Weight & Balance engineer uses a checklist to ensure the contents of the plane have been removed entirely.
  6. The aircraft is weighed.
  7. File the weight.

Weighing Basics 

Scales are like torque wrenches and you would not use a 100 foot-pound torque wrench to torque a 20 inch-pound nut. Why then would you use a 150,000-pound scale system to weigh a light GA aircraft, turboprop, or helicopter? We see this practice a lot where many shops and or technicians use large scale systems to weigh light aircraft, or they have the wrong size cell top to fit a large jet jack point.

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There are many military surplus scale units out there, be careful, many of these units still in use are analog meter movements and may or may not be calibrated correctly. When calibrating scale equipment we always recommend using an aviation-based calibration lab with an Airframe and Powerplant certified technician on staff or returning the unit directly to the manufacturer for calibration. Some units require specific calibration procedures, software access, and or adapters; to complete the calibration properly always audit your provider to ensure that the proper procedures and equipment are being used. Primary National Institute of Science and Technology (NIST) traceable certifications and test equipment are a must.

Universal Scale Weighs

AC30-60 ™ Aviation Weighing System

Top of jack systems:

The standard aircraft scale is a top of jack, cell-based scale, where each jack point receives a cell-based transducer on the top of the jack. This system’s advantage is, it is very easy to use and level the aircraft during the weighing operation. The system is easy to transport, light weight, and easy to set up.

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M2000-3-10CS Helicopter top of jack scale kit

Platform systems:

Platforms are available in many weight ranges and sizes, these systems either use ramps or the aircraft can be jacked and lowered onto the platforms during regular maintenance. Platforms are easy to use and are a choice for many shops that do not have jacks for the many types of aircraft to be serviced.

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Resolution and accuracy

As a general rule scales less than 10,000-pound capacity will measure in a 1-pound count and scales over that and up to 25,000 pounds will count in a 2-pound count. Large jet 50,000-pound scales will measure in a 5-pound count and so on. Always use a scale with the proper size and count resolution. The idea is to pick the right scale size and resolution for the aircraft type and accuracy needed.

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Courtesy : Aviationpro, klmblog,

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Aerospace

Boeing’s Aurora Flight Sciences Expands Columbus Plant by 50,000 Sqft

Boeing’s Aurora Flight Sciences Expands Columbus Plant by 50,000 Sqft
Credit:Aurora Flight Sciences

Aurora Flight Sciences, a subsidiary of Boeing, has launched a significant expansion of its manufacturing facility near the Golden Triangle Regional Airport in Columbus, Mississippi.

This ambitious project will add 50,000 square feet of new space, renovate 40,000 square feet of the existing facility, and introduce advanced automation equipment, robotics, and non-destructive inspection technologies. mcas boeing enhancements will support the growing demand for Aurora’s aerospace systems business.

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Since its establishment, Aurora Mississippi has specialized in the production of advanced composite components and assemblies for both military and commercial aircraft. The company first opened in 2005 at Mississippi State University’s Raspet Flight Research Laboratory in Starkville before relocating to its current site in Columbus two years later.

Initially occupying 21,000 square feet, the facility has since grown to encompass over 120,000 square feet, featuring cutting-edge manufacturing technologies such as automated fiber placement. Aurora’s latest expansion is a strategic investment aimed at increasing production capacity for composite components like boeing titanium used in executive jets and the MQ-25TM Stingray composite skins, a key project for its parent company, Boeing.

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Additionally, the facility will produce components for NASA’s X-66 sustainable flight demonstrator aircraft, further diversifying its portfolio. Currently employing around 100 full-time staff in Mississippi, Aurora plans to hire more than 60 additional team members by the end of 2025.

Aurora’s expansion project underscores its commitment to Mississippi’s growing aerospace and advanced manufacturing sector. The company maintains strong partnerships with Mississippi State University (MSU) and East Mississippi Community College (EMCC), contributing to research, higher education, and workforce development in advanced manufacturing.

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Additionally, Aurora actively supports local K-12 STEM education through summer camps and collaborates with high school vocational education programs. The expansion and renovation project will be carried out in phases over the next two years, with completion expected by 2026. This development marks a significant milestone in Aurora’s ongoing growth and its role in advancing aerospace manufacturing in Mississippi.

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