Airbus has taken a significant step forward in its mission to modernize and expand its production capabilities with the completion of the A321XLR production line in Hamburg. This development marks a key milestone in Airbus’s strategy to enhance its industrial system, emphasizing digitalization and automation.

Hangar formerly used for A380 production

The new 24,000-square-meter automated equipping hangar, which was inaugurated by Hamburg’s Mayor Peter Tschentscher and German Aerospace Coordinator Anna Christmann, represents a pivotal shift from its previous use for A380 production to becoming the hub for A321XLR assembly.

Central to the new production line is the integration of the A321XLR’s defining feature – the 13,000-liter Rear Centre Tank (RCT), which endows the aircraft with its remarkable extended range capabilities. This innovative addition is critical for the A321XLR’s success, allowing it to cover longer distances than its predecessors.

The state-of-the-art facility boasts several advanced features aimed at boosting efficiency and precision. Among these are automated crane systems designed for seamless section joining and a production line equipped with laser and sensor-controlled measurement systems to ensure accuracy.

The assembly process is further enhanced by an automated ‘pulse line’ consisting of eight stations where the nearly 24-meter-long fuselage sections are fitted with all necessary electrical, mechanical systems, windows, floor panels, and external antennas.

In the 9,600 square meters of production space within hangar H259, all components of the rear fuselages of the A321XLR are meticulously installed and mounted. Each section undergoes extensive testing immediately after system installation to guarantee quality and functionality. These fully equipped fuselage sections are then transferred to the final assembly line in Hamburg, maintaining a smooth and efficient production flow.

A321XLR orders reach approximately 550 units.

Notably, the new hangar also aligns with Airbus’s environmental goals. A rooftop solar system now generates a portion of the electricity required for aircraft construction, significantly reducing the environmental footprint of the manufacturing process.

The A321XLR has quickly become a standout in Airbus’s product lineup, with orders climbing to approximately 550 units. “We’ve secured around 550 orders, which is impressive for a product at this stage,” an Airbus representative noted, underscoring the strong market demand and the aircraft’s appeal.