Connect with us

Aerospace

How do they weigh an Aircraft .. !! ?

How do they do it ? 

Weighing general aviation (GA) aircraft, helicopters, turboprops, corporate jets, or transport category airliners can be accomplished in two ways: top of jack load cells and platform scales. Equipment selection is dependent on the operator’s needs and or equipment currently on hand, as well as the airframe manufacturer’s recommendations. Using load cells, whereby the aircraft is lifted up, or using a weighing platform. For this weighing, the aircraft is pulled by a tow truck onto yellow platforms. Each wheel has itsown set of scales. “They can calculate the total weight by combining the weights measured at all the platforms. It’s really important that the aircraft is standing exactly horizontally at this point. To ensure this, they use a plumb line, which is a thread with a piece of lead on the end.”

News & Press Releases

weighing process .!

  1. Every four years each aircraft’s diary says it’s time for a weighing session.
  2. An appointment is made with Weight & Balance in the hangar.
  3. The aircraft is completely emptied. The kerosene is drained out of the aircraft, right down to the last drop. Then the drinking water and toilet water are removed.
  4. The Ground Engineers prepare the aircraft for weighing and make sure it really is empty and dry (rainwater can distort the measurement by adding extra weight).
  5. The Weight & Balance engineer uses a checklist to ensure the contents of the plane have been removed entirely.
  6. The aircraft is weighed.
  7. File the weight.

Weighing Basics 

Scales are like torque wrenches and you would not use a 100 foot-pound torque wrench to torque a 20 inch-pound nut. Why then would you use a 150,000-pound scale system to weigh a light GA aircraft, turboprop, or helicopter? We see this practice a lot where many shops and or technicians use large scale systems to weigh light aircraft, or they have the wrong size cell top to fit a large jet jack point.

Advertisement

There are many military surplus scale units out there, be careful, many of these units still in use are analog meter movements and may or may not be calibrated correctly. When calibrating scale equipment we always recommend using an aviation-based calibration lab with an Airframe and Powerplant certified technician on staff or returning the unit directly to the manufacturer for calibration. Some units require specific calibration procedures, software access, and or adapters; to complete the calibration properly always audit your provider to ensure that the proper procedures and equipment are being used. Primary National Institute of Science and Technology (NIST) traceable certifications and test equipment are a must.

Universal Scale Weighs

AC30-60 ™ Aviation Weighing System

Top of jack systems:

The standard aircraft scale is a top of jack, cell-based scale, where each jack point receives a cell-based transducer on the top of the jack. This system’s advantage is, it is very easy to use and level the aircraft during the weighing operation. The system is easy to transport, light weight, and easy to set up.

Bell 407, Weighing a bell 407, how to weigh a bell 407, meyers jacks, weighing a bell helicopter, bell helicopter, helicopter scale, helicopter scales, airplane scales, helicopter weighing machine

M2000-3-10CS Helicopter top of jack scale kit

Platform systems:

Platforms are available in many weight ranges and sizes, these systems either use ramps or the aircraft can be jacked and lowered onto the platforms during regular maintenance. Platforms are easy to use and are a choice for many shops that do not have jacks for the many types of aircraft to be serviced.

News & Press Releases

Resolution and accuracy

As a general rule scales less than 10,000-pound capacity will measure in a 1-pound count and scales over that and up to 25,000 pounds will count in a 2-pound count. Large jet 50,000-pound scales will measure in a 5-pound count and so on. Always use a scale with the proper size and count resolution. The idea is to pick the right scale size and resolution for the aircraft type and accuracy needed.

Advertisement

Courtesy : Aviationpro, klmblog,

Liked it ? 
Share with your friends and Family 
Advertisement

He is an aviation journalist and the founder of Jetline Marvel. Dawal gained a comprehensive understanding of the commercial aviation industry.  He has worked in a range of roles for more than 9 years in the aviation and aerospace industry. He has written more than 1700 articles in the aerospace industry. When he was 19 years old, he received a national award for his general innovations and holds the patent. He completed two postgraduate degrees simultaneously, one in Aerospace and the other in Management. Additionally, he authored nearly six textbooks on aviation and aerospace tailored for students in various educational institutions. jetlinem4(at)gmail.com

Advertisement

Aerospace

India is set to build a central command for the Air Traffic Control system, called ISHAN

India is set to build a central command for the Air Traffic Control system, called ISHAN
Coutresy : Boeing planes

India’s air traffic growth has led to increased responsibilities for air traffic control. The Airports Authority of India (AAI) is considering centralizing air traffic control for aircraft, dividing the country into four regions. The goal is to consolidate India’s segmented airspace into a single entity to improve air traffic management (ATM) efficiency, safety, and smoothness.

Recently, the AAI invited expressions of interest to develop a detailed project report for the Indian Single Sky Harmonized Air Traffic Management (ISHAN) initiative in Nagpur. Under this plan, air traffic controllers in Nagpur would handle domestic flights flying above 25,000 feet, eliminating the need for coordination among controllers in different regions.

Advertisement

For domestic regional flights operating above 25,000 feet, control would shift to the central command in Nagpur. This consolidation aims to enhance airline operations, increase flight handling capacity, and reduce congestion and flight times for passengers.

Currently, the AAI provides ATM services over Indian airspace and adjoining oceanic areas, covering over 2.8 million square nautical miles. This airspace is divided into four flight information regions (FIRs) in Delhi, Mumbai, Kolkata, and Chennai, along with a sub-FIR in Guwahati.

Advertisement

FIRs are responsible for providing air traffic services, including weather information, visibility, and search and rescue assistance. The proposed unification under the ISHAN initiative aligns with the projected growth of the aviation industry, which anticipates a doubling of domestic passenger traffic by 2030.

Advertisement
Continue Reading

Aerospace

Does AirAsia show interest in Comac aircraft in the future?

Does AirAsia show interest in Comac aircraft in the future?
Courtesy : Tony Fernandes (Linked in Story)


Tony Fernandes, CEO of Capital A, operating as AirAsia Group, recently paid a visit to the facilities of COMAC on April 2, 2024, and was thoroughly impressed by what he witnessed.

C919 already securing nearly 1000 orders

COMAC, known for its homegrown aircraft, has launched two promising jets: the ARJ21 and the C919 aircraft. Both aircraft are gaining popularity in the Chinese market, with the C919 already securing nearly 1000 orders from various airlines.

Advertisement

Fernandes expressed his admiration for COMAC’s achievements in aircraft manufacturing, acknowledging the immense challenge it entails. His visit underscored the realization that AirAsia now has a viable third option when it comes to selecting aircraft for its fleet.

During his tour, Fernandes was delighted by the innovation and technology evident in COMAC’s aircraft production and the company’s commitment to long-term partnerships.

Advertisement

He noted that many Western companies have shifted away from prioritizing loyalty and customer service, opting instead for short-term gains and a narrow definition of success.

Last month, COMAC embarked on an international tour, showcasing demonstration flights to neighboring countries, particularly Indonesia and Malaysia. Fernandes believes that the positive impression left by COMAC during his visit opens up new opportunities for collaboration.

Advertisement

Fernandes emphasized COMAC’s remarkable achievements

The shared values of loyalty, customer service, and long-term vision align closely with AirAsia’s ethos, making collaboration with COMAC appealing. With a focus on innovation and excellence, both companies stand to benefit from a partnership grounded in trust and a shared commitment to success.

Indonesia and China have already collaborated in validating and maintaining the airworthiness of the ARJ21 aircraft, indicating a solid foundation for future partnerships.

Advertisement

In his statement, Fernandes emphasized COMAC’s remarkable achievements and genuine desire for long-term partnership, highlighting the absence of ego and a genuine willingness to succeed together. He marveled at COMAC’s fully automated, AI-driven factory, a testament to their dedication to innovation and efficiency.

Fernandes criticized Western firms for prioritizing short-term gains over loyalty, customer service, and long-term strategy, emphasizing the importance of understanding customers’ needs and collaborating to achieve success.

Advertisement
Continue Reading

Aerospace

Indigo will soon launch Air Taxi Service in India

Indigo will soon launch Air Taxi Service in India
Image:Archer Aviation

InterGlobe Enterprises, the parent brand of IndiGo, is set to revolutionize travel in India with its upcoming air taxi service.

Scheduled for a potential launch in 2026, this innovative venture promises a seamless journey for passengers between two bustling hubs. Delhi and Gurgaon in Haryana. The forthcoming service is projected to revolutionize the daily commute, offering passengers a swift aerial journey covering the distance in a mere 7 minutes.

Advertisement

This remarkable efficiency contrasts starkly with the conventional 90-minute drive, underscoring the immense time-saving potential for commuters. The anticipated fare, ranging from Rs 2,000-3,000, makes this innovative mode of transport not only swift but also remarkably competitive in pricing.

At the heart of this ambitious endeavor lies a strategic partnership with Archer Aviation, a pioneer in electric vertical takeoff and landing (eVTOL) aircraft technology. Under this collaboration, Archer will supply 200 state-of-the-art eVTOL aircraft, representing an investment of US$ 1 billion. These cutting-edge aircraft, capable of accommodating up to four passengers alongside the pilot, epitomize the future of sustainable air travel.

Advertisement

Powered by six battery packs, Archer’s eVTOL aircraft boast rapid charging capabilities, enabling a swift turnaround between flights. With a charging time of just 30-40 minutes, these eco-friendly aircraft ensure minimal downtime, maximizing operational efficiency.

Similar services are anticipated to be introduced by the joint venture in Bengaluru and Mumbai as well. Nevertheless, the service rollout period has not yet been made public by the company. Next year, it is anticipated to get its certification. Following this, the company will start the certification procedure with the Directorate General of Civil Aviation (DGCA).

Advertisement
Continue Reading
Advertisement

Advertisement

Trending