Aviation

Boeing says 787 Dreamliner aircraft is safe

FAA Proposes Critical Maintenance Checks on Some Boeing 787 Dreamliners

Boeing is standing firm on the safety and durability of its 787 Dreamliner aircraft despite mounting criticism and whistleblower allegations.

In response to concerns raised by whistleblowers and ahead of a congressional hearing, the aviation giant emphasized its rigorous testing protocols and asserted confidence in the integrity of its planes.

During a media briefing accompanied by a PowerPoint presentation, boeing aircraft
reiterated its confidence in the safety of both the 787 and 777 aircraft models. Senior engineers showcased extensive testing procedures aimed at refuting claims that approximately 1,400 Boeing planes may be afflicted by significant safety issues. The company addressed specific allegations, including concerns about gaps in manufacturing processes that could lead to premature fatigue failure over time.

The upcoming Senate hearing is expected to feature testimony from Boeing engineer Sam Salehpour, who has publicly criticized boeing airplanes safety practices and alleged retaliation for speaking out. Salehpour’s claims, currently under investigation by the FAA, include allegations of workers resorting to extreme measures during assembly, such as “jumping on pieces of the airplane” to align them.

Boeing officials stressed that thorough inspections of nearly 700 in-service Dreamliner jets revealed zero airframe fatigue findings, even after six and twelve years of heavy maintenance inspections. These results have been shared with the FAA, according to Boeing’s chief engineer, Steve Chisholm. He emphasized that the materials used in the construction of the 787 were specifically chosen for their resistance to fatigue and corrosion.

In response to Salehpour’s accusations of shortcuts in assembly processes, boeing planes
acknowledged instances where shims were not of the proper size and where areas did not meet skin-flatness specifications. However, the company dismissed claims of excessive force during assembly, stating that such practices were not part of their standard procedures.

Aviation

India Launches Its Medium-Lift Class Helicopter Program, chooses New Engine

India’s longstanding need for a Medium Helicopter may soon become a reality as the country has fully ramped up its engine development efforts. This new helicopter is set to replace the Russian-built models currently in service and will play a crucial role across various scenarios for the Indian Armed Forces.

Hindustan Aeronautics Limited (HAL) and SAFHAL Helicopter Engines Pvt. Ltd. (SAFHAL) have launched a groundbreaking partnership to develop a state-of-the-art high-power engine named Aravalli.

This new engine will power the upcoming 13-ton Medium Lift Helicopter (IMRH) and the Deck-Based Multi-Role Helicopter (DBMRH), both of which are being designed and developed by HAL.

Named after the majestic Aravalli mountain range in India, the Aravalli engine symbolizes the country’s drive for self-reliance, or Aatmanirbharta, in critical engine technologies. This cutting-edge engine will be instrumental for the IMRH, a versatile 13-ton multi-role helicopter designed to meet the needs of the Indian armed forces, and the DBMRH, a 12.5-ton naval variant tailored for the Indian Navy.

The IMRH is poised to become a cornerstone of the Indian armed forces over the next decade. With its first flight expected in 3 to 4 years, the IMRH is anticipated to begin induction by 2030, with plans to integrate between 300 to 400 units, and potentially more in the future.

The IMRH is envisioned as a highly versatile multi-role helicopter that will enhance the operational capabilities of the Indian military. The DBMRH, designed for naval operations, will also face the challenges of high-altitude environments in regions such as Ladakh, Sikkim, and Arunachal Pradesh—areas of strategic importance due to their proximity to the China border.

In addition to its military applications, the Aravalli engine is projected to enter the civil market, serving roles in offshore operations, utility services, and VVIP transport. The long-term vision includes Maintenance, Repair, and Overhaul (MRO) activities to further extend the engine’s utility and support the aviation industry.

This collaboration between HAL and SAFHAL builds on their successful history of working together on the Shakti engine, which powers several HAL helicopters, including the Advanced Light Helicopter Dhruv, the Light Combat Helicopter Prachand, and the Light Utility Helicopter. The proven success of this partnership lays a strong foundation for the development of the Aravalli engine, setting the stage for a new era in India’s helicopter capabilities.