Aviation

Converting a Boeing 777-300ER passenger aircraft into a freighter

Converting a Boeing 777-300ER passenger aircraft into a freighter: GECAS– General Electric Capital Aviation Services, the finance arm of the conglomerate General Electric and Israel Aerospace Industries (IAI) has now passed the planned halfway phase of the Development Program for the 777-300ERSF. This a key milestone for “the Big Twin”.

“The Big Twin is scheduled to be officially inducted into the IAI 777-300ER P2F Line 1 in Tel Aviv to commence the Prototype Conversion towards the end of June 2021,” says Yosef Melamed, IAI EVP and General Manager of Aviation Group. “This is an exciting milestone for the Big Twin freighter program.”

After extensive planning and preparation, the STC Development Program has already completed the Critical Design Review (CDR) and subsequent Design Freeze of the 777-300ERSF. The prototype 777-300ER (MSN 32789) was delivered to IAI’s facility in Tel Aviv by GECAS in June of last year — a full six months ahead of the initial timeline. Since delivery, ground and flight tests have been completed as the prototype aircraft traveled between Tel Aviv and the United States. The aircraft has now returned to Tel Aviv to enter its pre-conversion preparation phase.

A new passenger to freighter conversion program requires significant planning and preparation before modifications — such as the addition of the Main Deck Cargo Door, freighter lining, window plugs, a modified crew compartment, a reinforced fuselage, an all-new floor structure to support the 222,000 Lbs. MSP, a 9G rigid cargo barrier, and a powered cargo loading system — can get underway. Moreover, obtaining the STC requires satisfying the stringent requirements of civil aviation authorities.

As announced in October 2020, Kalitta Air, which has provided scheduled and on-demand freighter charter service for twenty years, is the launch operator for the Big Twin.

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Related Topics:airbus B777 Boeing gecas general electric

Aviation

Aeroflot Buys Used Planes for Spare Parts Amid Sanctions

In the face of ongoing Western sanctions that have severely impacted Russia’s aviation industry, Aeroflot, the country’s largest airline, has devised a strategic plan to bolster its fleet’s spare parts inventory.

The airline is set to acquire five Boeing 737-800BCF freighters from Atran Airlines, a move that will allow it to dismantle the aircraft for critical components. The planes, which will be transferred to Aeroflot’s low-cost subsidiary Pobeda, will not be converted into passenger jets but instead will be stripped for valuable parts to support existing operations.

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Aeroflot’s plan to purchase these Boeing 737-800BCF freighters comes as part of a broader strategy to mitigate the effects of Western sanctions, which have crippled the Russian aviation sector. With the sanctions restricting access to essential aircraft parts and spare components, Aeroflot is exploring alternative ways to maintain and repair its fleet.

Instead of converting the freighters from cargo to passenger planes, a process deemed “unreasonably expensive” under current sanctions, the airline intends to focus on extracting high-value components such as engines, landing gear, avionics, and other essential systems.

The deal will be structured in a way that allows Aeroflot to indirectly purchase the freighters through an insurance settlement with the aircraft’s lessor, AerCap.

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The Russian government’s insurance company will reimburse the aircraft’s value, and the planes will then be leased back to local operators. This method circumvents some of the restrictions imposed by international sanctions while ensuring that the airline gains access to the necessary components to support its fleet.

By dismantling the aircraft for spare parts, Aeroflot aims to secure critical resources for the ongoing maintenance of its existing fleet. Components from the Boeing 737-800BCF freighters, such as engines and avionics, are expected to be reused in other aircraft within Aeroflot’s network, ensuring that the airline can keep its operations running smoothly